We piloted our Accelerator Program at a temporary greenfield site as a blueprint.
We integrated a UNS with a SCADA system, data historian, and AI for quality control.
We improved decision-making throughout production with real-time data insights.
Technoform, a global leader in customised polyamide solutions, saw an opportunity to enhance their extrusion manufacturing expertise with cutting-edge data capabilities. Their new site became a testing ground for a new level of operational intelligence. By adding a layer of connectivity and data analysis, they wanted to achieve real-time insights, streamlined processes, and AI-assisted, data-driven quality control. To achieve this bold vision, they needed a partner who could seamlessly integrate these new technologies with their existing infrastructure and empower their team to embrace a data-driven approach.
While its scale is limited to the test site for now, the Accelerator Program has already delivered clear improvements. Real-time data insights enhance Technoform's decision-making, while the AI-powered quality control system reduces waste and promotes proactive problem-solving.
Most importantly, the project has ignited enthusiasm and buy-in across Technoform, validating the innovative vision of its Northwest Europe division. This initial success creates a springboard for scaling the solution, promising even greater gains in efficiency, quality, and sustainability as Technoform expands it to full-scale production lines and other sites.
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Technoform's vision was to elevate their already robust extrusion expertise with a new layer of data-driven intelligence. Our Accelerator Program provided the roadmap, building upon Technoform's existing foundation and focusing on four key areas:
Working closely with Technoform's process experts, we implemented a Unified Namespace (UNS) architecture using HiveMQ as an MQTT broker. By working together, we made sure that the UNS acts as a central nervous system for the factory, connecting every machine and sensor regardless of brand or communication protocol, and accurately reflects Technoform's unique production processes.
By combining our knowledge, we created a seamless data flow today and provided a flexible foundation for integrating new technologies tomorrow. This lets Technoform adapt and evolve as the industry changes.
"When I saw Coretecs' architecture, I saw a reflection of my own vision for system integration. It was focused on flexibility, growth, and the future – exactly what we needed."
Data is only useful if you can understand it. We built a modern SCADA platform with Ignition that transforms raw data into insights. However, we didn't simply install software and call it a day. We partnered with Technoform's operators to understand their workflows and make sure the interface matched their specific needs. The result? A system they own, not just operate. And because we incorporated their branding, it feels like a natural extension of their existing environment.
Real-time insights are great, but to truly get the most out of your data, you also need to look beyond the present. We implemented a Canary historian, giving Technoform a powerful yet user-friendly way to analyse historical trends. They can now pinpoint the root causes of recurring issues, identify patterns, and use data to drive continuous improvement initiatives. After all, what use is collecting tons of data if you don't learn from it?
Technoform knew they wanted to take quality control to the next level, so we built them an AI-powered system that does just that. We combined modular hardware with a custom model that we trained on their specific data, making it perfectly suited for their unique production environment.
The system now continuously monitors their production line to spot anomalies in real time and alert operators. This lets them step in during production and adjust where necessary, instead of relying on manual spot checks after a batch has been completed. Besides preventing a minor issue from becoming a major headache, this custom AI system lets Technoform learn from every defect and understand the root causes.
At Coretecs, we know technology is only part of the equation, so we always keep the human aspect in mind. We embedded ourselves in Technoform's team, working directly with their field, OT, and IT personnel. We provided hands-on training, clear documentation, and readily available support.
"We don't see Coretecs as just a vendor, but as a long-term technology partner. They help us navigate the complexities of digital transformation and keep us at the forefront of innovation."
While this is just the start of a long-term partnership with Technoform, it's also important to us that they have the knowledge and confidence to own their systems and adapt them as their needs evolve. We build relationships, not just systems. That's the Coretecs difference.
Ready to transform your manufacturing operations and build a factory of the future? Contact Coretecs today. Let's explore how our expertise in UNS, SCADA, data historians, AI, and—most importantly—collaboration can help you achieve your vision.
